How to check and troubleshoot the condenser tube cleaning system failure?

Condenser tube cleaning system failures are mainly divided into two categories: mechanical failures and electrical failures.

1) Mechanical Failure

Mechanical failures mainly include pump failure, pipe rupture, device blockage, etc. Pump failure is usually caused by worn pump bearings, which require replacement. Pipe rupture may be caused by the aging of the pipe or the impact of excessive pressure. In this case, the pipe needs to be replaced or a compensator added. The blockage of the device is usually caused by impurities in the pipe or the rubber ball aging and hardening and unable to roll freely. At this time, the rubber ball needs to be cleaned or replaced.

Pump Failure

Pump failure is usually caused by worn pump bearings. First, you need to stop the equipment from running, remove the pump, replace the bearings with new ones, and add an appropriate amount of lubricating oil. Check the pump impeller for deformation or damage and replace if necessary.

Broken Pipe

Pipe ruptures can be caused by aging pipes or being impacted by excessive pressure. First, you need to stop the operation of the equipment, close the pipe outlet valve, remove the medium in the pipe, and then remove the pipe at the ruptured site. Replace the damaged pipe section with a new pipe. During the replacement process, check the pipe size and direction, and strengthen the sealing of the pipe joints.

Device Clogged

Device blockage is usually caused by impurities in the pipe or rubber balls that have aged and hardened and are unable to roll freely. First, you need to stop the operation of the equipment, open the inlet and outlet valves of the equipment, and use cleaning tools at the inlet to clean the pipes and inside the device. If the rubber ball ages and hardens and cannot roll freely, it needs to be replaced with a new rubber ball and the internal cleaning of the pipeline must be strengthened.

2) Electrical Failure

Electrical faults mainly include motor failure, switch damage, line short circuit, etc. Motor failure may be caused by damage to the motor's windings or worn bearings, in which case the motor or bearings need to be replaced. Damage to the switch may be caused by frequent use or long periods of inactivity, in which case the switch needs to be replaced. A short circuit may be caused by aging lines or improper wiring, in which case the lines need to be replaced or rewired.

Motor Failure

Motor failure may be caused by damaged windings or worn bearings of the motor. First, you need to stop the equipment from running, remove the motor, check whether there are signs of burnt out of the motor, and replace the motor or winding if necessary. Also check whether the motor bearings are damaged and replace them if necessary.

Switch Damaged

A damaged switch may be caused by heavy use or extended periods of inactivity. First, you need to stop the equipment from running, remove the switch, check whether the switch wiring is stable, and verify whether the switch is malfunctioning. If the switch fails, it needs to be replaced.

Short Circuit

Short circuits may be caused by aging wiring or improper wiring. First, you need to stop the equipment from running and check whether the lines are aging or improperly wired. If the circuit is aging, it needs to be replaced. If the wiring is improper, it needs to be rewired.